I-High Shear Mixer Granulator: I-Key Wet Process Granulator Yokwenza I-Granulation Isebenze Kahle

I-Granulator Yokuxuba Ephezulu Ye-Shear: I-Key Wet Process GranulatorUkuze uthole i-Granulation Esebenzayo

I-rapid mixer granulator iyithuluzi lenqubo elisetshenziswa kakhulu ekukhiqizeni ifomu lomthamo eliqinile embonini yezemithi, elihlanganisa imisebenzi eminingi njengokuxuba nokuhlanganisa. Lisetshenziswa kabanzi embonini yezemithi, yokudla, kanye namakhemikhali. Le mishini ifinyelela ukuxuba nokuhlanganisa ngesinyathelo esisodwa, iletha ama-granule asezingeni eliphezulu ngaphandle kokungcola okuxubile, futhi ihambisana nezidingo ze-GMP.

Kuye ngemishini engezansi exhunywe enqubweni yokukhiqiza, imishini ye-granulation emanzi ingenziwa ngokwezifiso njenge-SHLG high shear mixer granulator noma i-SHL rapid mixer granulator.

Imishini isebenzisa ukulawulwa kwe-PLC kanye nokulawulwa kwesivinini sokuguqulwa kwemvamisa. Yonke imisebenzi ingaqedwa ngokuzenzakalelayo ngokwemigomo yenqubo ebekwe ngumsebenzisi, futhi yonke imingcele yenqubo ingaphrintwa, ngamarekhodi okuqala angempela nathembekile. Ngesikhathi sokusebenza, izinto zifakwa esitsheni sokuxuba nge-vacuum feeder/lifting feeder/hand manual feeder. Impushana ixutshwa yi-stirging paddle; ngokujova kwe-glue, impushana iyamanzi kancane kancane futhi isimo sezinto siyashintsha. Ummese we-granulation otholakala ku-shaft evundlile yodonga lwebhodwe ujikeleza kanyekanye ne-stirging paddle ukuze ukhiqize i-vortex, okwenza izinto zixutshwe ngokuphelele, ziguqulwe futhi zishayisane. Lapho izinto eziguquliwe zidlula endaweni yommese we-granulation ojikelezayo ngesivinini esikhulu, zichotshozwa ngokuphelele zibe yi-granule ngommese we-granulation. Ngesikhathi esifanayo, ama-granule akhishwa ndawonye, ​​ashayisane, ahlikihlwe, anqunywe futhi axovwe ngokunyakaza okunezinhlangothi ezintathu, okwenza ama-granule abe mahle futhi afane.

1) Isethi ephelele yezingxenye zikagesi ezivela emikhiqizweni edumile emhlabeni wonke, esebenzisa i-Siemens PLC kanye nesikrini sokuthinta, kanye ne-Schneider frequency converter yokulungisa isivinini;

2) Ummese we-granulation wamukela isakhiwo esifana nesihlahla sikaKhisimusi, i-paddle yokuvuselela yamukela isakhiwo esisha esinamaqabunga amathathu, bese kusetshenziswa uphawu oluhlanganisiwe lwesivalo somshini kanye nesivalo somoya;

3) Idrayivu entsha ye-sprocket, ethuthukisa ukuguqulwa kokucindezeleka okubangelwa ukubekezelelana kwemishini futhi ikhuthaze ukufakwa nokuhlukaniswa kwayo;

4) Ifakwe idivayisi yokuphakamisa amaphini okuxuba ukuqinisekisa ukuphepha kokukhiqiza (ifakwe i-granulator yokuxuba esheshayo enomthamo ongu-200L nangaphezulu);

5) Isilinda se-granulation sihlonyiswe ngedivayisi yokuvula esizwa amandla, esindisa umsebenzi futhi iqinisekise ukuphepha kokukhiqiza (ehlonyiselwe i-granulator yokuxuba esheshayo enomthamo ongu-100L nangaphezulu);

6) Isembozo sesilinda nomzimba wesilinda, kanye ne-discharge port kanye ne-rapid mixer granulator, kusebenzisa umklamo wesivalo somoya ngomphumela omuhle wokuvala; lapho ingcindezi yokuvala inganele, ukulawula i-interlock kuzomisa ukukhiqizwa futhi kunikeze i-alamu;

7) I-paddle yokuxuba, ummese we-granulation, kanye nommese we-granulating (ngommese we-granulating) kungezwa ngokulawula isivinini esivaliwe, okuthola ijubane langempela lomshafti bese kuboniswa esikrinini; ijubane linembile, alithintwa yiphutha lejubane lomthwalo noma le-motor; futhi linomsebenzi wokuqapha ijubane elingavamile kanye nokwethusa uma kwenzeka ukwehluleka kokuxhuma;

8) Umshini oyinhloko uhlonyiswe nge-hopper yokufaka i-slurry eyindilinga kanye ne-valve yebhola ephathwayo; ithangi lokufaka i-slurry yokucindezela ongayikhetha + isibhamu sokufafaza (noma ithangi lokuxuba isixazululo + ipompo ye-peristaltic + isibhamu sokufafaza) lingalungiselelwa ukuze lifeze ukufakwa kwe-slurry okuzenzakalelayo ngaphandle kwensalela kanye nokulinganisa okunembile kokufakwa kwe-slurry (nge-flow meter noma isikali sepulatifomu esiphansi kakhulu);

9) Umshini oyinhloko ufakwe isikhombimsebenzisi sokudla nge-vacuum, esingaxhunywa ku-vacuum feeder noma umthombo we-vacuum ukuze kufezwe ukudla okuzenzakalelayo;

10) Amapayipi okuhlanza agciniwe, angaxhunywa emthonjeni wamanzi womshini wokuhlanza ukuze kuhlanzwe i-CIP;

11) Isikhathi sokuxuba kanye ne-granulation sihlangabezana nezidingo zenqubo yokulungiselela okuqinile okuhambisanayo (ngokuvamile imizuzu engu-6-10/iqembu);

12) Isivuno se-granulation singaphezulu kuka-99%;

13) Amafomula okukhiqiza okuzenzakalelayo kanye nokuhlanza okuzenzakalelayo kwemishini asekela ukulawulwa kwenqubo eguquguqukayo, kanye namapharamitha enqubo yesigaba ngasinye angasethwa ngokuzimela ukuze ahlangabezane nezidingo zezinqubo ezenziwe ngokwezifiso zamakhasimende;

14) Ingalungiswa ngesiginesha ye-elekthronikhi, imisebenzi yokugcina idatha kanye nokulandelela ukuhlola, futhi ingaphrinta idatha yenqubo;

15) Isikhathi ongazikhethela, ugesi noma i-torque njengesinqumo sendawo yokugcina;

16) Imishini iphumelele isitifiketi se-EU CE;